Case Study 01 2024 – 25 NIFT Gandhinagar Handloom · Weave Study

Warp & Weft.

From yarn to fabric — a hands-on handloom journey through plain, twill, satin, honeycomb and material-led weave structures, built one thread at a time.

Discipline Weaving · Material study
Loom 4-shaft · 8-shaft frame loom
Role Designer · weaver
Outputs 6 woven swatches · spec book
Close-up of material exploration swatch with velvet, beads, ribbon and yarns in maroon, cream and green
[ Intro ]

From yarn to fabric — this journey on the handloom has been both grounding and incredibly rewarding. Every swatch began the same way: setting up the loom, dressing the warp, managing tension, and carefully interlacing the weft to bring the weave to life.

Across the project I explored plain weave with its variations, twill and its derivatives, satin and sateen with diamond figuring, honeycomb, huck-a-back and mock leno — and finished with a linear interpretation of an image alongside a freer material-led swatch.

Each piece is more than a sample. They are records of patience and precision — proof that even the smallest shift in tension or sequence shows up immediately in the cloth.

[ 01 — Theory ]

Reading the grid.

Before any thread crossed the loom, the work happened on graph paper — drafts, lifting plans, peg plans. Studying interlacement, repeats and reed counts taught me that every weave is, first, a small act of arithmetic.

Notebook page — Basic Weave Design opening notes
Notebook page — Shuttleless looms, types of mechanism, interlacement
Notebook page — How weaving is done in looms; primary, secondary, tertiary motions
Notebook page — Reed, draft, peg plan; repeat units
Notebook page — Practice exercises, design and peg plan
Notebook page — Basic structures, plain weave and three derivations
Notebook page — Hopsack, basket weave, twill weave introduction
Notebook page — Types of twill, denim, variations of twill
01 / 09

A working notebook from the weave-theory module — interlacement, primary motions, reed counts, drafts and peg plans. The grammar of the loom, written longhand.

Hand-drawn lifting plans on graph paper showing satin/sateen and diamond derivations with lifting sequences
02 / 09

Lifting plans for satin and diamond derivations — every × on the grid corresponds to a heald shaft raised on a specific pick. Mistakes here are mistakes in the cloth.

[ 02 — The Swatches ]

Six pieces of cloth.

Each swatch began with the same warp — dark maroon and cream 2/20 polyester, dressed at 36s reed count with two ends per dent — so the entire collection reads as one body of work, the differences sitting in the weave structure and weft alone.

Plain Weave#01
Swatch 1 — Plain weave in maroon and cream with knotted tassel finish
Structure · plain weave + warp/weft rib variations
Finish · hand-knotted tassel hem
Note · the foundation — every other weave begins here.
Twill Weave#02
Swatch 2 — Twill weave with herringbone, balanced and unbalanced sections
Structure · 2/2 balanced + herringbone + wavy twill
Direction · Z & S diagonals, mirrored
Note · the diagonal becomes the design.
Satin / Diamond#03
Swatch 3 — Satin weave with diamond figuring in maroon and cream blocks
Structure · 5-end satin + sateen + diamond
Surface · long floats, soft sheen
Note · the cloth that catches light differently on each face.
Even a slight change in tension or technique would immediately show in the fabric — making the process both challenging and deeply engaging.
[ 03 — Inspired ]

An orchid, in lines.

Swatch 05 took a single photograph — a deep-burgundy orchid stem — and asked it to become a length of cloth. Every petal, shadow and stem was translated into a stripe sequence on the weft, plotted in inches before a single thread was thrown.

Source photograph of a deep burgundy orchid spray on cream background
Hand-drawn translation of the orchid into a striped weave plan with annotations
03 / 09

Source & translation — the orchid becomes a vertical sequence of weave structures: shadow twill for the stem, sateen for the petals, pointed wavy twill and blunt diamond for texture between flowers.

[ 04 — Material study ]

Beyond yarn.

The final swatch broke the rules — opening the weft to whatever the hand reached for. Crushed velvet, ribbon, glass beads, mixed cottons and metallics, all interlaced into the same maroon-and-cream warp.

Swatch 6 — Material exploration showing dense bands of mixed-media weft against the cream and maroon warp
04 / 09

Swatch 06 — material exploration. The warp stays disciplined; the weft is set free. EPI 8, PPI 24, off-loom width 7″.

Detail of material swatch showing red beadwork and crushed velvet bands
Full view of swatch 6 showing rhythmic stripes
05 / 09

Detail & full view — even with a chaotic weft, the warp's order keeps the composition reading as one piece of cloth.

[ 05 — Specification ]

Every measure.

Each swatch closes with a full specification sheet — warp count, weft count, reed, ends-per-dent, EPI × PPI on and off the loom, drafting plan, denting and the complete weft pattern in inches. The cloth, written down so anyone could re-weave it.

Specification sheet for Swatch 5 — linear representation of an image, with full warp and weft details
Specification sheet for Swatch 6 — material exploration with full weft pattern in inches
[ 06 — Reflection ]

One line at a time.

There is something truly satisfying about watching individual threads gradually transform into a complete fabric, seeing the process come to life one line at a time. This project changed how I understand design — not only how something looks, but how it is constructed, where technique and detail play an equally important role.

Next case study · CS / 02

Bhil Threads.